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L-GX-2021 型螺丝质量自动检测仪器

L-GX-2021 型螺丝质量自动检测仪器

  • 所属分类:2021 型螺丝质量自动检测仪器

  • 点击次数:
  • 发布日期:2020/03/31
  • 在线询价
  • 详细介绍

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产品概述 Product overview

(L-GX-2021 型新机)

L-GX-2021 型螺丝质量自动检测仪器使用 4.3 寸液晶显示屏、4*5 

格按键输入,采用高效的软件算法,STM 单片机为主控芯片,配合高精度传感器,通过对高速运行中的螺丝打头机冲头工作状态进行采样分析,获得实时有效的参考数据,对设备运行中的异常状态做出判断及控制,以达到检测产品质量这一需求。本产品适用于一模二冲

L-gx-2021 automatic screw quality detection instrument uses 4.3-inch LCD, 4 * 5 palace key input, high-efficiency software algorithm, STM single-chip microcomputer as the main control chip and high-precision sensor. Through sampling and analyzing the working state of the punch of the screw driver in high-speed operation, it can obtain real-time and effective reference data, and judge the abnormal state in the operation of the equipment Control to meet the requirement of testing product quality. This product is the first mock exam for two punching.

主要功能 major function

 

.    对设备的运行状态实时检测,实现检测功能的自动接入及停止。对运行中的冲头进行高速采样、硬件预处理、ADC 转换及软件滤波,

获取实时有效的运动状态数据. The real-time detection of the running state of the equipment can realize the automatic access and stop of the detection function. High speed sampling, hardware preprocessing, ADC conversion and software filtering are carried out to obtain real-time and effective motion state data;

. 对运动数据进行分析,对异常状态做出响应,停机及声光报警,报警内容在屏幕文字显示。 Analyze the motion data, respond to the

abnormal state, stop the machine and give an audible and visual alarm. The alarm content is displayed on the screen.

1.一冲无料 No rush 2.一冲撞料 One impact material

3.二冲粘料  Two punching adhesive 4.二冲断针 Two punch pin


总量计数

针量计数 Needle count

7 感应距离偏位报警 Sensing distance deviation alarm


.具备实时数据动态显示功能,可以直观的看到产品参数一致性的

With the function of real-time data dynamic display, it can directly see the change of product parameter consistency; 

.总量和针量统计功能,数量预设功能,达到预设值后停机并报警

提示;Statistics function of total quantity and needle quantity, preset function  of  quantity,  shutdown  and  alarm  prompt  after reaching

preset value; 

.设备运行速度显示功能;Equipment  operation  speed  display 

function;

.具备故障状态瞬间捕捉功能,报警停机后,系统可以捕捉到报警

瞬间设备运行状态,对工况分析具有实用意义。It has the function of instantaneous  capture  of  fault  state.  After  the  alarm  stops, the

system can catch the operation state of the equipment at the moment of alarm, which is of practical significance to the condition analysis.

L-GX-2021 型使用界面说明 User interface description

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(中文版本)

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(英文版本)

1、上电初始化,检测基础硬件及外部传感器状态,根据状况点亮指

示灯。Power on initialization, detect the status of basic hardware and external sensors, and light up the indicator light according to

the status. 

2读取参数,中心值、报警值、计数值等一些信息,并把部分信息

在主界面上显示,完成界面初始化。Read parameters, center value, alarm value, count value and other information, and display some

information on the main interface to complete the initialization of the interface.

3、快捷模式按钮,本产品使用 4*5 输入键盘。功能选项和数字设置按键输入。Shortcut mode button, this product uses 4 * 5 input keyboard.

4、指示灯闪烁显示。可感应器和接近开关的好与坏。The indicator

light flashes. The sensor and proximity switch are good or bad. 

5、总量、针量归零,感应距离设置按钮,一键停机功能。Reset the total

quantity and needle quantity to zero, set the sensing distance, and stop the machine with one button.


后板示意图 Rear panel diagram

image.png

①② 为电磁阀正负极保险丝 220V positive and negative fuse of 

solenoid valve (220V)

③④为电源保险丝(380V)Power fuse (380V)

⑤ 为 电 源 输 入 连 接 线 :Connecting cable for power inputimage.png

⑥为电磁阀输出连接线(220V)Output connecting line of solenoid

valve (220V)

⑦为接近开关连接线(24V)Connecting wire for proximity switch

24V)

⑧为感应器连接线(24V)Connecting wire for inductor (24V)


操作显示说明

一、打开电源。Turn on the power.

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仪器自动运行Automatic operation of the instrument

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读取参数:时间、中心值、定量、所生产的数量等 Read parameters:

time, center value, quantity, quantity produced, etc


二、点击感应距离按钮Click the sensing distance button

将机器停止运转,用手摇动的方式使工作台滑至最前端,尽量保证位 

置精准,检查机器滑台上安装的感应器和感应片的距离。根据仪器提

示,将感应器前后调节,使指示条显示为绿色(设置范围 1900-2100

然后退出即可。Stop the machine, slide the workbench to the front end by hand shaking, ensure the position accuracy as far as

possible, and check the distance between the inductor and the inductor installed on the slide of the machine. According to the instrument, adjust the sensor before and after the sensor, so that the indicator bar is green (set range 1900-2100) and then exit.

三、设置数量和精度 Set quantity and precision

1、点击总量按钮 Click the total amount button


image.pngimage.png

总数设定,最大为 99999999.点击输入键盘里面的数字 0-9.设置好产量后,点击

确定,显示器自动回到初始页面。The total number is set to 9999999 at

most. Click the number 0-9 in the keyboard. After setting the output, click OK, and the display will automatically return to the initial page.

2点击针量按钮 Click the needle measurement button

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量设定和总量设定一样 Needle quantity setting is the same as total quantity setting

3、点击撞料按钮Click the bump button

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一冲撞料设置:点击输入键盘里面的数字 0-9.设置完成,点击确定,

显示器自动回到初始页面。(参考值为 70)One collision material setting: click the number 0-9 in the input keyboard. After setting,click OK, and the display will automatically return to the initial page. (reference value is 70)

4、点击无料按钮Click no material button

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一冲无料设置:点击输入键盘里面的数字 0-9.设置完成,点击确定,

显示器自动回到初始页面(参考值为 70No material setting for one punch: click the number 0-9 in the keyboard. After setting, click OK,and the display will automatically return to the initial page. (reference value is 70)

5点击粘料按钮Click the glue button

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二冲粘料设置:点击输入键盘里面的数字 0-9.设置完成,点击确定,

显示器自动回到初始页面。(参考值为 50)Setting of secondary blanking and sticking material: click the number 0-9 in the input keyboard. After setting, click OK, and the display will automatically return to the initial page. (reference value is 50)

6、点击断针按钮Click the broken needle button

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二冲断针设置:点击输入键盘里面的数字 0-9.设置完成,点击确定,

显示器自动回到初始页面。(参考值为 50)Setting of the second punching pin: click the number 0-9 in the input keyboard. Aftersetting, click OK, and the display will automatically return to the initial page. (reference value is 50)

撞料、无料、粘料、断针的精密度可根据一冲二冲实时数据动态的波

动大小来设置。The precision of bump, no material, sticking material and broken needle can be set according to the dynamic  fluctuationof real-time data of one punch and two punch.

7、点击总量归零长按 1 秒。所累计的产量清除。Click zero for 1

second. The cumulative production is removed.

8、点击针量归零长按 1 秒。。所累计的针量清除。Click the needle

amount to zero and press for 1 second.. The accumulated needle volume is cleared.

9、点击紧急停机, 机器自动停止且电磁阀工作断料。Click the

emergency stop, the machine will stop automatically and the solenoid valve will work and cut off the material. 

四、运行状态指示灯Operation status indicator

1、机器运转时,接近开关分辨一冲二冲,感应器接收信号。动态显

示器显示检测正在接入 10 秒倒记时,同时机器停止指示灯连续闪烁10 次。10 秒为进料时间。若机器运行指示灯长亮时还未进料, 需关闭仪器电源重新复位。When the machine is running, the

proximity switch can distinguish one punch and two punch, and the sensor receives the signal. The dynamic display shows that the machine stop indicator flashes continuously for 10 times when the detection is in the process of 10 second countdown. (10 seconds is the feed time). If the machine operation indicator light is on for a long time and the material is not fed, it is necessary to turn off the power supply of the instrument and reset it.

2、仪器倒记时结束后,将自动运行校准信号,并判断感应器的有效

检测距离。若距离偏大或偏小报警提示。After the end of the instrument countdown, the calibration signal will automatically run

and the effective detection distance of the sensor will be determined. If the distance is too large or too small, an alarm will be given.

3、仪器校准信号的过程中,抓取 20 支螺丝作为标准参数。所以这20 支螺丝要保证属于合格品。 In the process of instrument calibration signal, grab 20 screws as standard parameters. So the 20 screws should be qualified.

五、检测到异常情况,仪器报警停机,断料且 LED 等长亮提示。异常内容在屏幕上显示。If abnormal conditions are detected, the instrument will give an alarm and stop, and the material will be cut off, and the LED will be on for the same length. Abnormal contents are displayed on the screen.


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关键词:螺丝检测器,检测器打头机,检测螺丝仪器

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